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Chemical Engineering and Processing: Process Intensification | Vol.110, Issue.0 | | Pages 201-213

Chemical Engineering and Processing: Process Intensification

Passive isothermalisation of an exothermic reaction in flow using a novel “Heat Pipe Oscillatory Baffled Reactor (HPOBR)”

A.N. Phan   D.A. Reay   A.P. Harvey   J.R. McDonough  
Abstract

In this study, a heat pipe was integrated with a mesoscale oscillatory baffled reactor for the passive temperature control of an exothermic reaction. The thermal/chemical performance of this new Heat Pipe Oscillatory Baffled Reactor (HPOBR) was compared to a conventional jacketed OBR (JOBR) using central composite experiment designs for an imination reaction between benzaldehyde and n-butylamine, in the absence of solvent. The variables in the experimental designs were reactant net flow rate (Ren =4–20), fluid oscillation intensity (Reo =123–491) and heat pipe fill ratio (FR =11.5–26.5; methanol working fluid). In the JOBR, the fill ratio factor was replaced with jacket temperature (4–20 °C). Both reactors were able to reduce the maximum reaction temperature below the butylamine boiling point in all experiments. Overall, a 20-fold reduction in reactant volume and 13-fold improvement in reaction rate were obtained in the HPOBR for this imination reaction, compared with the same reaction using a solvent. Advantages of the HPOBR demonstrated here are isothermal operation and passive thermal control. Both reactors offer accelerated reaction rates and the potential for screening exothermic reactions. The HPOBR is a novel reactor design that provides a new approach for achieving green chemistry through solventless operation.

Original Text (This is the original text for your reference.)

Passive isothermalisation of an exothermic reaction in flow using a novel “Heat Pipe Oscillatory Baffled Reactor (HPOBR)”

In this study, a heat pipe was integrated with a mesoscale oscillatory baffled reactor for the passive temperature control of an exothermic reaction. The thermal/chemical performance of this new Heat Pipe Oscillatory Baffled Reactor (HPOBR) was compared to a conventional jacketed OBR (JOBR) using central composite experiment designs for an imination reaction between benzaldehyde and n-butylamine, in the absence of solvent. The variables in the experimental designs were reactant net flow rate (Ren =4–20), fluid oscillation intensity (Reo =123–491) and heat pipe fill ratio (FR =11.5–26.5; methanol working fluid). In the JOBR, the fill ratio factor was replaced with jacket temperature (4–20 °C). Both reactors were able to reduce the maximum reaction temperature below the butylamine boiling point in all experiments. Overall, a 20-fold reduction in reactant volume and 13-fold improvement in reaction rate were obtained in the HPOBR for this imination reaction, compared with the same reaction using a solvent. Advantages of the HPOBR demonstrated here are isothermal operation and passive thermal control. Both reactors offer accelerated reaction rates and the potential for screening exothermic reactions. The HPOBR is a novel reactor design that provides a new approach for achieving green chemistry through solventless operation.

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A.N. Phan, D.A. Reay, A.P. Harvey,J.R. McDonough,.Passive isothermalisation of an exothermic reaction in flow using a novel “Heat Pipe Oscillatory Baffled Reactor (HPOBR)”. 110 (0),201-213.

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